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Design and Application of All-in-One Solar Street Light with MPPT Charge Controller

Design and Application of All-in-One Solar Street Light with MPPT Charge Controller

author: Aurora
2025-06-26

       
Construction and Features of All-in-One Solar Street Light Pole

In recent years, the technology of photovoltaic is getting more and more mature, and it has been widely used in the streetlight field, especially the all in one solar street light pole, for its versatile types. All-in-one solar street light pole is feasible for different kinds of roads and illumination demands. Product types are rich out on the market, all in one solar lighting has developed a complete industry chain, under the rush of healthy competition, all-in-one solar street light has the brightest development prospects. 
Features of integrated solar street light​:
  • Integrate all the key components like solar panel, photovoltaic controller, and battery, no need to weld the battery under the light pole, more convenience at installation and afterwards maintenance.
  • The flexible adjustment of the solar panel's angle allows for a ±25° adjustment range, providing a more user-friendly design that depends on the longitude. This adjustment enables the optimal performance of the all-in-one solar street light.
  • New and updated lighting distribution design, compared to the conventional street light, it is not only provides perfect vertical illuminance for pedestrians, but also expands the lighting range and provides more uniform illumination.
  • Utilize smart light pole fixture to realize effective conversion between solar power and electricity, and dimming brightness according to the surrounding environment. In the meantime, it features a long lifespan of the battery.
  • Long daily working hours,  able to work perfectly for several days, even on rainy days. 
  • Steady structure with neat and sleek design.
Composition of all-in-one solar street light​:
  • Solar panel, a monocrystalline solar panel is one of the most used types, its efficiency is outrage 22%, peak power is 100W, peak voltage and open circuit voltage are 18.17V 、 21.6V respectively. The working environment of solar panel is -40 degrees Celsius to 85 degrees Celsius.
  • Light fixture, prioritize the LED light, if choosing the 5050 LED chips with over 250lm/W monolight effect, the finished light effect can reach 210lm/W.
  • Battery, prioritize the lithium-iron phosphate battery, the charge and discharge cycles can reach 2000 times, and easily achieve 10-year lifespan.
  • Patented MPPT solar charge controller, its functions are reflected in the effective regulation of other components, multiple mechanisms are available at the same time, such as overcurrent protection mechanism, short circuit mechanism, and temperature compensation. Able to prolong the life of the battery to a certain extent.

Application Points of All-in-One Solar Street Light Illumination

Emphasis on testing - lift up its reliability
While designing and applying the all-in-one solar street light, the wind resistance test and 3G vibration test of the street outdoor light pole should be carried out in strict accordance with the standards. Compared with the conventional street light, the all-in-one solar street light pole is bigger and heavier; it can be guarantee high quality and reliability if it can not pass the wind resistance test and the 3G vibration test. Passing the strict test makes it perfectly work in the harsh weather.
Design MPPT solar charge controller​ function - increase charging efficiency
To increase the charging efficiency of an all-in-one LED solar street light, the functional design of the MPPT solar charge controller should be emphasized. Using the MPPT technology and constant current drive technology to design a high-efficiency charge and discharge controller to improve charge and discharge efficiency. All-in-one solar street light pole transfers electrical energy through the main circuit, which is responsible for the light he converted to DC power through solar cells. Based on the MPPT control law, the intelligent controller of the street light can store the converted electric energy in the battery so that the battery discharge can provide power for the street light to illuminate at night. Based on the MPPT algorithm, the control circuit section generates a corresponding PWM drive signal to control the battery discharge.

In the process of designing the charging and discharging functions of integrated street lamps, the following two aspects should be paid great attention to. On the one hand, the hardware design scheme, the main circuit of the system can be divided into two parts, one of which is the charging circuit, the role is to use the solar panel to charge the battery; the other part is the discharge circuit, the role is to use the battery's electrical energy to supply power to the constant-current source LED. When charging, it can be controlled by MPPT algorithm for maximum power tracking to maximize the absorption of power from the solar panel. When charging the battery through the DC/DC circuit, the charging circuit is unidirectional and single circuit, which only allows the solar panel to charge the battery, thus preventing the effect of backlash. When the battery voltage is higher than the photovoltaic panel voltage, it is controlled to prevent reverse charging from occurring. The input voltage of the linear power supply chip should be the higher side of the solar panel or battery voltage. On the other hand, it is to determine the software design program, for photovoltaic conversion, the core control method is the MPPT algorithm, in the light, temperature constantly changing conditions, the controller can make the photovoltaic array operate under the maximum power point, which is conducive to promote the solar energy conversion of electrical energy efficiency. The design process can use the disturbance observation method, where the disturbance variable is artificially added to the PV system to observe the effect it has, and then the output power before and after the disturbance is compared. If the output power is lower than before the disturbance, it indicates that the operating point has deviated and the controller will calibrate it.

Setting the motion sensor and adjusting the lighting angle

When carrying out the design of integrated solar street lights, on occasions where sensors can be used, they can be combined with sensors to save energy effectively, thus reducing the specifications of solar panels and batteries and realizing better economy. At the same time, it is also necessary to absorb more solar energy by adjusting the light angle, so that the solar panel can achieve the highest efficiency of photovoltaic conversion, in line with the requirements of road lighting for roads with different orientations.

Reasonable selection of battery models to extend battery life

Battery selection and life have an important impact on the quality of all-in-one solar street lights, should be based on the road lighting needs to choose the right battery model, extend battery life.

Optimize the charge and discharge design

When designing solar street lights, the charging design and adaptive discharge design should be optimized. The charging design uses PWM pulse width modulation to control and regulate accordingly to the size of the battery voltage. When the battery is in an undervoltage state, constant current charging can be used, and when the voltage exceeds 12V, direct charging is used. When designing adaptive discharge, it is necessary to judge the battery power at night and then calculate the brightness adjustment parameters. The battery power has three critical points, respectively 80%, 60% and 30%, the brightness of different critical points is different, which requires effective dimming to reduce power.

Application Scenarios of MPPT Charge Controller All-in-One Solar Street Light

All-in-one solar street light in a cable laying difficulty, high cost of remote mountainous areas for the test, its technical parameters are as follows: First, the system part. The working voltage is DC12V, rainy days work continuously for 3 to 8 days, the lamps and lanterns work for 6 to 12 hours a day; the second is the component part. The use of monocrystalline 17V / 40V solar panels, 12V / 17AH battery, the implementation of time / self-check control, weighing about 13 kg; Third, the lamps and lanterns part. LED quantity is 6PCS, rated power is 14.8W, luminous flux is 1050 lm, color temperature is 4000 K, and protection level is IP65. Using decentralized installation, it provides light for the residents to travel, and the irradiation range of the lamps reaches eight meters, which meets the basic lighting needs of mountainous roads, and the test is successful. In short, the application of integrated solar lighting street lamps is becoming more and more widespread, in the future design process should pay attention to the improvement of the performance of street lamps, breakthrough battery technology, prolong the battery life, the full application of big data technology, towards the direction of intelligent development.

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